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Installing the Fuser Module

Product support for
Xerox Versant 3100 Press, Xerox Versant 4100 Press, Xerox Versant 2100 Press
Article ID
KB0013965
Published
2020-11-03

NOTE: The Fuser Module must only be installed by a qualified Technical Key Operator (TKO) or Service Representative. Contact Customer Support if you have not been trained.

After removing the Fuser Belt Module and removing/replacing the other fuser components, you are ready to reinstall the existing or new Fuser Belt Module.

If a different width fuser is going to be installed, remove the new fuser from its packaging. Otherwise, you will be retrieving the fuser you removed and placed on the Holding Rack.
To replace the Fuser Belt Module correctly, it is important to know about the 3 alignment points. There are two in the front and one in the back of the assembly. Proper alignment ensures proper performance.


  1. Place the Fuser Belt Module Handles on each side of the belt and reinsert the required Fuser Belt Module into the Fuser Assembly.

  2. Using the handles, position the Belt Module into the Fuser Assembly using the 3 alignment points. The Belt Module can be moved front to back and side to side to achieve the proper placement.

     


    Make sure the fuser is seated correctly and completely or the Fuser Top Cover will not close and machine damage may result.

  3. To validate the Belt Module is installed properly, gently close the Fuser Top Cover. If it closes completely, the module is installed correctly. If it does not close, try to reinstall the Fuser Belt Module again. Leave the Top Cover open.

  4. Replace the wire bundle into the harness clip. Reconnect the three white connectors at the front of the Fuser by pushing into place.

  5. Push the black connector in until it clicks into place.

    NOTE: The three white connectors are keyed and cannot be mixed up. The smallest connector is in the back and the largest is in the front.

    NOTE: The small white connector with the two black wires does not need to be connected for this configuration.



  6. Gently close the Fuser Top Cover. Reinstall the two larger screws using the T15 Torx driver.

    NOTE: You must reinstall the Front Fuser Cover.

  7. Replace and secure the Fuser Front Cover with the smaller T10 screw.

    DANGER: You must push the drawer in. Pulling the drawer further out will disengage it from the rails resulting in damage to the drawer and possible personal injury.

  8. To push in and close the Transfer Drawer, press the rail tabs on each side of the drawer with your fingers as you gently push the drawer into the press.

  9. Latch the Transfer Drawer and close the Front Covers to complete the procedure.

  10. Ask the administrator to reset the HFSI count for this newly-replaced CRU component. The HFSI components that need to be reset at the press touch screen are:

  • Belt Module 1 (No Fuser connector)

  • Belt Module 2 (Fuser connector 1)

  • Belt Module 3 (Fuser connector 2)